Emerging Technologies-LLC

Emerging Technologies, LLC was called upon to design and build a custom High Voltage Conditioning and Test System incorporating a customer provided DUT fixture and safe room. The system was to verify the DUT to be correctly manufactured and provide a high voltage burn period to condition the DUT for use in the next phase of manufacturing of the final product.

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Emerging Technologies, LLC was called upon to develop a custom DC Power Cycling System to implement many cycles of, power up and power down, of multiple DC power based DUTs. The fixture was to be operated for extended period durability tests.

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Emerging Technologies, LLC was called upon to design and build a custom Pad Mount Switchgear Test System incorporating a customer provided manual TCC tester. The system was to further automate the testing process by adding additional functionality over the existing test system and enhance operator safety features and current accuracy.

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Emerging Technologies, LLC was called upon to evolve an existing design, fabricate, assemble, and wire a custom test system to customer provided specification. The system was to be a near duplicate of an existing system, but include updates to the electrical design for control power interlocking and operator safety.

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Emerging Technologies was called upon to upgrade an existing Partial Discharge Test Booth for Medium Voltage Products.  The upgrade was requested to improve throughput, reduce downtime, and migrate to newer technology hardware and software.

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Emerging Technologies was called upon to develop a multi-product custom pump test system for the functional test of fractional horsepower compressor pumps.

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Emerging Technologies, LLC. was called upon to develop a custom Compressor Test System for functional test of a small battery operated compressor unit.

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Emerging Technologies, LLC was called upon, to take an existing ET designed custom simulator and re-design it to support additional simulation features.

 

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Emerging Technologies, LLC was called upon to re-deploy a custom test analysis program for high speed data acquisition using Python.

 

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Emerging Technologies, LLC was called upon to develop the next generation of Linear – Rotary Durability test System. The system required 12 positions for product testing. Test requirements included insert, rotate, and retract of mating components. Additionally, the system required data acquisition of position and force involved with the operations. The system also needed to allow the operator to train the system for independent movements for each of the 12 test positions. Product testing was to be performed inside an environmental chamber, thus requiring the mobile carts incorporate the chamber interface.

 

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Emerging Technologies, LLC was called upon to develop a custom durability test system to create many cycles of, manually adjustable deflection, of multiple plastic parts. The fixture was to be operated while submerged in a chilled water tank. The system was to be kept as rudimentary as possible and was to be used for a single two week durability test.

 

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Emerging Technologies was called upon to develop and deploy two complete functional test lines for high voltage and high current testing of power industry products. The two lines were designed to be functional duplicates. Significant challenges included development of custom current sources, Faraday cages, high voltage switches, as well as a significant volume of functional tests at two separate test stations per line. Additionally the DUT’s required a five section semi-automatic conveyor system to move the heavy product through the test stations. The customer provided an RFQ and multiple test specifications as the basis for the design.

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Emerging Technologies, LLC was called upon to develop a programming fixture for a SIM card enabled product. This is a high volume product so the programming fixture needed to be durable and have replaceable components. An existing system was in place and failing due to the high volume of DUTs programmed daily.

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Emerging Technologies, LLC was called upon to design and build a custom High Pressure Leak Test System. Leakage flow monitoring of less than 25CCM was required. The system was planned as standalone system to leak test DUT galleries, adjacent to exterior surfaces, for leakage at pressures up to 60PSI.

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Emerging Technologies, LLC. was called upon to provide a replacement recloser test system. An existing test system was in place and failing due to age. The system required flexibility to test multiple variations of made to order reclosers and sectionalizers.

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Emerging Technologies, LLC. was called upon to build a duplicate a chassis test system based on an existing customer design currently in use at a different location.

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Emerging Technologies, LLC. was called upon to develop a custom test fixture, based on the Emerging Technologies standard fixture platform, to test a PCB or cased-up DUT on a single fixture.

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Emerging Technologies, LLC has been called upon, on numerous occasions, to provide an AC current source as part of a test system design. This particular current source required 1,100 amps with a minimum compliance voltage of 4VAC.

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Emerging Technologies, LLC. was called upon to develop a custom Pump and Compressor Test system based on an existing design. The requirements for the new system included starting from the base design of existing systems previously provided by Emerging Technologies while incorporating features of multiple systems into one new system as well as including some new features.

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Emerging Technologies, LLC. was called upon to provide a replacement vacuum interrupter resistance test system. An existing test system was in place and failing due to age.

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Emerging Technologies, LLC. was called upon to develop a custom test system to automatically make resistance and continuity checks to determine the correct components and correct interconnect of the customer product.

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Emerging Technologies, LLC. was called upon to provide a custom 24 load channel power supply test system. HiPot, Functional, and Environmental Stress Tests were required of the system.

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Emerging Technologies, LLC. was called upon to provide a replacement Partial Discharge Test System. The system was to be designed for testing up to 70KV with partial discharge testing up to 26KV. The new system was to test multiple DUTs simultaneously vs. a single DUT.

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Emerging Technologies, LLC. was called upon to provide a new (current technology) Recloser Control Test System for a new Recloser Control product.

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Emerging Technologies, LLC. was called upon to provide a replacement switchgear test system. An existing test system was in place and failing due to age.

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Emerging Technologies, LLC. was called upon to develop a custom test fixture to accommodate both the base PCB assembly as well as the cased-up DUT. This was a fixture only design/build. The customer performed their own wiring and test application development.

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Emerging Technologies, LLC. was called upon to provide an additional training and demo cases based on a customer prototype.

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